WELDING SIMULATOR


TECHNICAL SPECIFICATION 
Model SI-WS-60
Input Supply  Single Phase 230V, 50 - 60 Hz, 5 - 11A
Polarity selection  DC+ , DC- & AC
Max Power consumption  60 W
Current / Voltage  50A to 240A / 10 - 32 V
Weight of Simulator (Without accessories) Portable model. Sturdy and metal body design
3D Software  
Technology  Augmented Reality
Process Simulated  GMAW ( MIG/MAG) , FCAW , SMAW & GTAW
Joint Configurations Butt joint, T joint , Lap joint , Pipe to pipe joint & pipe to plate joint
Welding Positions  Up to 6G & 6F
Welding Practice  Workpiece 11 inch long weld bead practice
Work piece Thickness  3mm ,6mm & 10mm
Work piece material  Carbon Steel
Practice option  4 types of weaving & multilayer option 3 layers
Parameter adjustment  Current , Voltage , wire feed speed & Gas pressure
Machine Structure  Metallic body
Reality Helmet  HD Screen helmet
SIMULATION FEATURES  
Simulation Methodology  Green learning with no real arc or real fumes
Weld bead simulation  Continuous arc with weld bead formation
Workpiece fixation Flexibility to place the workpiece at various locations & not to be fixed in a locator
Workpiece hardware  Physical ( Haptic) , No virtual images
GMAW PROCCESS SIMULATION  
Metal Transfers  Short circuit , Globular & Spray mode
Wire types  Solid & Flux cored
Wire dia. Selection  0.8 , 1.0 & 1.2mm
Gas option mode  CO2 & Mixed gas
Wire feed speed  20m/min
Torch Operation  2 step & 4 step
Welding Torch  Euro Connector – Industrial Torches (Binzel / TBI etc.)
SMAW PROCCESS SIMULATION  
Electrode Types  Rutile , Basic & Cellulosic coated electrodes
Dia. Of electrode  2.5 mm, 3.15 mm & 4.0 mm Dia.
SMAW simulation  Simulates the electrode consumption & slag removal
GTAW PROCCESS SIMULATION  
Practice  With Tig filler wire
Filler diameter  2.0 & 2.4mm
Gas option mode  Argon
Torch Operation  2 step & 4 step
Welding Torch  Euro Connector – Industrial Torches (Binzel / TBI etc)
WELDING ANALYSIS AND EVALUATION
Skill Analysis Arc length , Stick out , Welding Speed , Work angle , Travel angle & Welding path ( Work & Travel angle for tig filler wire)
Defect Analysis  Porosity, Spatter, Burn through & Inclusions.
Evaluation Report  Percentile & Graphical report
Visual Inspection  Hold the job in hand and inspect
Material to be welded  Mild Steel, Stainless Steel, Aluminium etc.
HARDWARE  
Processor Intel® Core i7 latest generation
3.60 GHZ Speed min., Cache 8 MB
Intel® Turbo Boost , Intel® Hyper Threading
Intel® H61(B3) Express Chipset
8GB (4x2048Mb) DIMM DDR4
1024 MB GDDR5
Solid State
64GB SSD
SATA2 2.5''
Realtek ALC887 8-Channel, High Definition Audio
Windows 10 professional, VGA, Internet & USB ports
KEY FEATURES FOR SAFETY, QUALITY, VALIDATION AND AUTHENTICITY
Safety Regulations  Comply with CE & FCC regulations - Report to be enclosed
Software Validation Certificate of software validated by any Indian or International welding society
ISO 9001 / 14001  ISO Certification for Quality & Environment to be enclosed
Feature 1. Welding simulator with HD screen helmet, 2. Physical nonmetallic Welding work pieces : Lap joint, Butt joint , T joint , Pipe to pipe joint, & pipe to plate joint
3. MIG welding torch with nozzle, euro connection, 4. Software for GMAW , SMAW & GTAW process, 5. Electrode cable with holder & electrode, 6. Tig welding torch with nozzle, euro connector, 7. Tig filler wire, 8. Welding stand, 9. Tool kit